Author: verschleisstechnik

In an industry where margins are tight and downtime is expensive, many manufacturers overlook one of the easiest ways to increase profitability: refurbishing existing tooling.

Rather than discarding worn rings, capstans, or cones, more wire and cable producers are opting to have them restored to like-new condition. Here’s why refurbishment is a game changer.

1. Lower Total Cost of Ownership Refurbishing a hardened capstan or drawing ring typically costs a fraction of buying a new one. And because the base structure is reused, the environmental footprint is significantly lower.

High-performance tooling is critical for reliable wire and cable production. But even the best components wear out. The challenge for manufacturers is to extend tool life without sacrificing speed, surface finish, or tolerances.

Fortunately, there are proven strategies to achieve both.

1. Match Tools to Wire Types and Line Speeds
One of the most common causes of premature tool failure is using a one-size-fits-all approach. For example, tools designed for copper may not perform well with aluminum or plated wires. VT-KÄMPFER® custom engineers each component to fit the specific combination of metal, tension, and finish required.

In wire and cable manufacturing, tooling has long been the unsung hero of production efficiency. As industries worldwide shift toward higher speeds, lower tolerances, and more sustainable operations, the importance of advanced tooling design is taking center stage.

Over the next decade, five major trends will shape the future of tooling for multiwire drawing machines, bunchers, and coiling systems.

And How VT-KÄMPFER® Helps You Stay Ahead

In the competitive world of wire and cable manufacturing, achieving high output is no longer the only benchmark. Manufacturers today face pressure to optimize efficiency, reduce downtime, maintain dimensional accuracy, and extend the life of their machines. At the heart of all this lies one often underestimated element: tooling.

Precision tooling plays a critical role in shaping production results. While machines get the spotlight, it’s the components in direct contact with the wire — drawing rings, capstans, pulleys, contact tubes, and wear parts — that make the difference between a smooth-running line and costly delays. This is where VT-KÄMPFER®, a German manufacturer of high-performance wire-drawing tools, stands apart from conventional suppliers.