News / Blog VT Kämpfer

In an industry where margins are tight and downtime is expensive, many manufacturers overlook one of the easiest ways to increase profitability: refurbishing existing tooling.

Rather than discarding worn rings, capstans, or cones, more wire and cable producers are opting to have them restored to like-new condition. Here’s why refurbishment is a game changer.

1. Lower Total Cost of Ownership Refurbishing a hardened capstan or drawing ring typically costs a fraction of buying a new one. And because the base structure is reused, the environmental footprint is significantly lower.

High-performance tools are essential for reliable wire and cable production. However, even high-quality components are subject to natural wear. The key challenge is to extend the service life of drawing tools without compromising speed, surface quality, or tolerances.

With the right strategies, wear can be reduced, tool life extended, and production quality maintained at a consistently high level.

In wire and cable manufacturing, tooling has long been the unsung hero of production efficiency. As industries worldwide shift toward higher speeds, lower tolerances, and more sustainable operations, the importance of advanced tooling design is taking center stage.

Over the next decade, five major trends will shape the future of tooling for multiwire drawing machines, bunchers, and coiling systems.

Precision Tools in the Wire and Cable Industry – How VT-KÄMPFER Optimizes Your Production

In the highly competitive wire and cable industry, high production output alone is no longer sufficient. Manufacturers are under increasing pressure to improve efficiency, reduce downtime, ensure dimensional accuracy, and extend the service life of their equipment. One often underestimated but critical factor is the tools being used.

Precision tools have a direct impact on product quality, process stability, and overall efficiency. This is exactly where VT-KÄMPFER delivers high-performance solutions for modern wire production.