Why Refurbishing Tooling Is the Smartest Move for Modern Cable Plants

In an industry where margins are tight and downtime is expensive, many manufacturers overlook one of the easiest ways to increase profitability: refurbishing existing tooling.

Rather than discarding worn rings, capstans, or cones, more wire and cable producers are opting to have them restored to like-new condition. Here’s why refurbishment is a game changer.

1. Lower Total Cost of Ownership Refurbishing a hardened capstan or drawing ring typically costs a fraction of buying a new one. And because the base structure is reused, the environmental footprint is significantly lower.

2. Faster Turnaround Time VT-KÄMPFER® offers refurbishment services that include pick-up, re-coating, rebalancing, and precision testing. Most tools can be returned to the customer within a matter of weeks, minimizing inventory needs and keeping production lines moving.

3. Maintains OEM Specifications Unlike generic replacements, refurbished tools retain their original design geometry. VT-KÄMPFER® uses original CAD data and QA protocols to ensure that refurbished parts meet the same tolerances and surface characteristics as new ones.

4. Supports Sustainability Goals With growing pressure on manufacturers to reduce waste, energy use, and raw material consumption, refurbishment is a win-win. It reduces landfill load and decreases the demand for mined materials and new manufacturing.

5. Extends Equipment Compatibility In many cases, older machines still perform reliably but are no longer supported by the OEM. Refurbishing tooling ensures continued use of these lines without the need for costly upgrades or machine replacements.

Whether you manage a high-volume facility or a specialty cable production unit, refurbishing your tools is a smart step toward greater operational efficiency, environmental responsibility, and long-term savings. Contact VT-KÄMPFER® to schedule a tooling audit and learn how much you could save.