How to Extend the Life of Your Drawing Tools Without Compromising Performance
High-performance tooling is critical for reliable wire and cable production. But even the best components wear out. The challenge for manufacturers is to extend tool life without sacrificing speed, surface finish, or tolerances.
Fortunately, there are proven strategies to achieve both.
1. Match Tools to Wire Types and Line Speeds
One of the most common causes of premature tool failure is using a one-size-fits-all approach. For example, tools designed for copper may not perform well with aluminum or plated wires. VT-KÄMPFER® custom engineers each component to fit the specific combination of metal, tension, and finish required.
2. Monitor Surface Integrity Regularly
Worn capstans or drawing rings may not break instantly, but even micro-abrasions can affect wire quality. Conducting visual and surface roughness inspections every few weeks ensures minor issues are caught early.
3. Use Refurbishment Services Proactively
Don’t wait until a tool fails completely. VT-KÄMPFER® offers a refurbishment program that reconditions worn parts back to OEM-level standards. This includes stripping old coatings, restoring geometry, applying new ceramic or metal layers, and testing for balance and hardness.
4. Control Line Tension and Alignment
Improperly aligned tooling assemblies cause uneven wear, slippage, and vibration. These factors not only reduce the lifespan of the component but also degrade product quality. Investing in accurate installation and alignment pays off in the long run.
5. Invest in High-Quality Base Materials
Lower-quality tools may seem cost-effective initially, but they degrade faster and more unpredictably. German-made tools from VT-KÄMPFER® are crafted using proprietary steel-ceramic composites that offer 30-50% longer life compared to generic imports.
With a thoughtful maintenance schedule and a quality-driven procurement strategy, manufacturers can dramatically extend the life of their drawing tools while preserving the performance that modern production lines demand.
