Product Development

Product Development That Solves What Matters

Co-Created with Industry Leaders. Engineered for Real Impact.

At VT-KÄMPFER, product development goes beyond design—it’s a hands-on partnership with leading manufacturers to solve real production challenges.

We collaborate early to engineer next-generation tooling solutions that cut downtime, improve line efficiency, and extend tool life across demanding wire and cable environments.

From concept to prototype to production, every step is grounded in precision, industry insight, and measurable results.

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Built for Your Machine. Aligned to Your Line.

Whether you’re operating a NIEHOFF multi-wire line, a SAMP buncher, or a one-off legacy setup, we don’t just supply tooling—we engineer it for your environment. Our team collaborates directly with plant engineers and OEMs to ensure every part fits, functions, and performs in real-world conditions.

Compatibility Assurance

We maintain an extensive archive of machine specifications across decades—allowing us to offer backward-compatible solutions and smart modernization options without disrupting production.

We tailor tooling to your:

Wire type and diameter
Line speed and tension parameters
Annealing, coiling, and spooling processes
Surface finish, geometry, and material hardness requirements

Built to Fit. Built to Last.

Custom Tool Manufacturing

We design and produce high-performance tooling for a wide range of machinery, including:

1

Technical Consultation

We start by understanding your machine setup, wire type, surface finish targets, and wear patterns—so we can solve the right problem from the start.

2

Design & Material Selection

Using CAD modeling and metallurgy expertise, we select the optimal substrate, geometry, and coating combination tailored to your line’s demands.

3

Prototype Tooling (Optional)

For high-speed or new applications, we produce short-run samples—so you can validate performance before full production.

4

Precision Manufacturing

In-house CNC machining, ceramic forming, advanced coatings, and dynamic balancing ensure every part meets micron-level tolerances.

Production Capacity

Continuous Improvement, Co-Engineered with Industry Leaders

We work closely with OEMs and wire producers to develop next-generation tooling across key categories—improving performance, durability, and efficiency.

Capstans & Pulleys

Lightweight, ceramic-coated designs for extended life under high-tension and high-speed conditions.

Drawing Rings

Advanced geometries for stable single-wire and multi-wire reduction—minimizing slippage and improving finish.

Contact Tubes

Low-wear, heat-resistant solutions for annealing and cooling zones—built to handle thermal and mechanical stress.

Spray Systems & Wear Parts

Redesigned for optimized fluid flow, better heat dissipation, and longer lifecycle in continuous production environments.

Collaborative R&D with Global Leaders

Shaping the Future of Wire & Cable, Together

We partner with cable producers and OEMs across Europe, North America, MENA, and Asia to co-develop tooling solutions that address evolving industry needs:

Next-Gen Cable Types: Tooling for data cables, EV wiring, and other high-spec conductors
Energy-Efficient Production: Optimizing drawing setups to reduce energy usage without compromising output
High-Speed, High-Accuracy Lines: Solutions for faster runs, tighter tolerances, and reduced tool wear
Sustainability Goals: Supporting lifecycle extension, tool refurbishment, and material efficiency

Drahtziehwerkzeuge mit keramischen Oberflächen

Let’s Build What Your Future Production Line Really Needs

From concept to proven performance, we co-engineer precision tooling that moves your wire line forward.

Co-Create. Test. Deliver. Let’s Engineer Your Next Advantage.

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